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Hydraulic butt Fusion Welding Machine OEM

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Hydraulic butt Fusion Welding Machine Manufacturers

The hydraulic butt fusion welding machine is a type of equipment used for joining two pieces of thermoplastic pipes or fittings through a butt fusion welding process. It utilizes hydraulic power to control the necessary forces and movements during the welding process.
The hydraulic butt fusion welding machine consists of a hydraulic unit, a heating plate, clamps, and a control system. The pipes or fittings to be joined are placed between the clamps, and the heating plate is heated to a specific temperature as per the material being welded. Once the heating plate reaches the desired temperature, it is removed, and the two pieces of pipe are quickly brought together under controlled hydraulic pressure. This pressure ensures that the molten material from both pieces bonds together and forms a strong joint.
HDPE PIPE & HDPE PIPE FITTING

  • Long service life

    The PE pipe has high molecular weight, good stability and anti-aging ability. Under normal operating temperature, the service life of PE pipe can be guaranteed to be more than 50 years.

  • Environmental performance

    PE pipes do not add metal stabilizers during the processing process, and the material is non-toxic, without scaling layer, and does not breed bacteria. It is a safe and hygienic pipeline material. PE material itself can be recycled and will not produce substances that have an impact on the environment.

  • Corrosion resistance

    The molecular structure stability of PE pipes is extremely high and there is no electrochemical corrosion. Among many pipeline materials, the corrosion index of PE pipes is relatively small, and apart from a few oxidants, they can withstand corrosion from various chemical media.

  • Impact resistance

    PE pipe is a high toughness pipe material with a fracture elongation rate of over 500%, which has impact and earthquake resistance, and strong adaptability to uneven settlement of the pipe foundation.

  • Low temperature resistance

    HDPE pipes have good low-temperature resistance and will not exhibit brittle cracking even in extremely low environments.

  • Wear resistance

    HDPE pipes have flat walls and low flow resistance, resulting in fluid friction performance, not only wear resistance but also high conveying efficiency.

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Zhuji Gaohui Machinery Co., Ltd.

About Us

Zhuji Gaohui Machinery Co., Ltd., Gaohui is professional China Hydraulic butt Fusion Welding Machine Manufacturers and OEM Hydraulic butt Fusion Welding Machine Suppliers engaged in the research, development, production, sale, and service of Hydraulic butt Fusion Welding Machine, our main products are HDPE pipe fittings, such as electrofusion fittings, butt fusion fitting, thread fittings and etc.
We not only provide our customers with high-quality goods at factory gate prices but also provide professional pipeline application solutions. Our HDPE pipe fittings guarantee 50 years of service life in normal use. We are located in Zhuji City, Zhejiang Province, China with convenient transportation access. Delicate strict quality control and timely customer service, our experienced staff members are always available to discuss your requirements and ensure customer satisfaction. More than 50 sets of production equipment and skilled workers make sure of time delivery, we can supply HDPE fitting up to 1200mm.
In recent years, for the purpose of enlarging overseas markets, we took part in overseas exhibitions, our products are selling well in the domestic market, also our products are exported overseas, such as Netherlands, Vietnam, Philippines, Indonesia, Malaysia, Maldives, Nigeria, Thailand, Pakistan and etc., and get good reputation from customers. we also welcome ODM and OEM orders, whether selecting our current products from our catalog or seeking an engineering system for your application.

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Hydraulic butt Fusion Welding Machine

What are the key components of a Hydraulic butt Fusion Welding Machine?

A hydraulic butt fusion welding machine is designed to join two pieces of thermoplastic pipes or fittings by heating the ends until they become molten, and then pressing them together. The key components of a hydraulic butt fusion welding machine typically include:
Hydraulic System:Hydraulic systems are crucial for applying the necessary force during the fusion process. They consist of hydraulic cylinders, pumps, and valves that control the movement of the machine's hydraulic components.
Heating Plate:The heating plate is responsible for heating the ends of the pipes or fittings to be joined. It is usually made of a heat-resistant material and is equipped with heating elements. The temperature and heating duration can be controlled to ensure proper fusion.
Facing Tools:Facing tools are used to trim and square the ends of the pipes or fittings before the fusion process. This ensures proper alignment and improves the quality of the weld.
Clamping Device:A clamping device holds the pipes or fittings in place during the fusion process. It provides stability and ensures that the ends are properly aligned for welding.
Control Panel:The control panel contains the user interface for the operator to set and monitor the parameters of the fusion process. This may include temperature settings, heating duration, pressure levels, and other relevant controls.
Pressure Control System:This system is responsible for applying and maintaining the required pressure during the fusion process. It includes pressure gauges, valves, and controls to ensure a consistent and uniform weld.
Cooling System:After the fusion is complete, a cooling system helps rapidly cool the welded joint to solidify the molten plastic. This may involve the use of water or other cooling mechanisms.
Data Logging and Monitoring Systems:Some advanced machines may include data logging and monitoring systems to record key parameters during the fusion process. This data can be useful for quality control and documentation.

What safety features are incorporated into Hydraulic butt Fusion Welding Machines?

Hydraulic butt fusion welding machines are designed with several safety features to protect operators and ensure the proper and secure operation of the equipment. These safety features may vary among different models and manufacturers, but common elements include:
Emergency Stop Button:A prominently placed emergency stop button allows operators to quickly and easily shut down the machine in case of an emergency or if an unsafe condition is detected.
Temperature Control and Monitoring:Precise temperature control is essential for the fusion process. Safety features may include temperature monitoring systems to prevent overheating and ensure that the welding process stays within the specified temperature range.
Pressure Relief Valve:A pressure relief valve is designed to release excess pressure from the hydraulic system, preventing over-pressurization and potential damage to the equipment.
Clamping Safety Interlocks:Interlocking mechanisms in the clamping system ensure that the machine cannot start the fusion process unless the pipes or fittings are securely clamped in place. This prevents accidental starts and promotes proper alignment.
Cooling Shutdown Feature:Some machines may have a feature that prevents the cooling process from starting until the welding is complete. This ensures that operators do not inadvertently open the clamps or move the pipes before the joint has properly fused.
Overcurrent Protection:Overcurrent protection mechanisms help prevent damage to the heating elements and electrical components in the event of a power surge or electrical malfunction.
Operator Safety Gear:Recommendations for safety gear, such as heat-resistant gloves and face shields, are often provided to operators. Proper personal protective equipment (PPE) is crucial for ensuring the safety of those involved in the welding process.
Warning Lights and Alarms:Visual and audible indicators, such as warning lights and alarms, may be incorporated to alert operators to potential issues, such as overheating or deviations from set parameters.
User Manual and Training Materials:Comprehensive user manuals and training materials are provided by manufacturers to educate operators on safe machine operation. This includes information on potential hazards and safety procedures.